Intensive Mixer

SATEC's unique intensive mixer

Our intensive mixer utilizes the countercurrent mixing principle to achieve optimal mixing uniformity in the shortest possible time.

Functions:  Mixing, homogenizing, kneading, plasticizing, dispersing, granulating, agglomerating, emulsifying, coating, beating, pelletizing, etc.

Applications:  Refractory materials, lithium batteries, ceramics, casting, metallurgy, environmental protection, building materials, chemicals, compound fertilizers

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The figure below shows the volume loading capacity of a batch! The average mixing time is less than 1 minute, and the granulation time is completed within 3 minutes!

Mixing Principle

Under the combined action of high-speed rotor, rotating mixing pan and muti-function scraper, thebest mixing uniformity can be achieved in the shortest time.

In the course of rotation, the material is conveyed upward by mixing pan inclined at a specificangle. When the material reaches a certain height, it falls downward under the action of gravity. The coarse mixing of the material is formed by horizontal and vertical movement.
Material is conveyed obliquely by rotating mixing pan to reach the mixing range of high-speed rotorin eccentric position, and then high-intensity mixing motion is carried out to form high-precisionmixing of materials.
The multifunctional scraper prevents the material from sticking to the mixing pan and the wallduring the mixing process, and disturbs the flow direction ofthe material. lt plays a strong support-ing role in the efficient mixing of the material, and accelerates the discharge after the mixing.
The rotating mixing pan and high-speed rotor usually rotate in opposite direction to make thematerial mix most intensely in the mixer. However, in order to meet the special technologicalrequirements of some materials, the mixing pan and the high-speed rotor can also be set to rotatein the same direction.
In the mixing process, the rotating speed of the rotating pan and the high-speed rotor can be presetaccording to the technological requirements. In the mixing process, the speed ofthe running mixercan be adjusted to realize the staggered mixing process.

Features

Efficient and stable mixing and homogenization

Utilizing the countercurrent mixing principle, the mixing tool, rotating pan, multi-function blade, and other components are scientifically designed and optimally configured to ensure optimal mixing uniformity in the shortest possible time.

Meets diverse material mixing requirements.

Proven mixing technology allows for individual component speed adjustments, making it widely applicable to material mixing. It not only homogenizes a variety of materials with varying particle sizes, but also meets the high mixing quality requirements of specific materials, improving process performance.

Adaptable to various installation locations.

Compact and modular, it occupies a small footprint and is easy to install and maintain, making it suitable for both new production lines and upgrades to existing ones.

In the course of rotation, the material is conveyed upward by mixing pan inclined at a specificangle. When the material reaches a certain height, it falls downward under the action of gravity. The coarse mixing of the material is formed by horizontal and vertical movement.
Material is conveyed obliquely by rotating mixing pan to reach the mixing range of high-speed rotorin eccentric position, and then high-intensity mixing motion is carried out to form high-precisionmixing of materials.
The multifunctional scraper prevents the material from sticking to the mixing pan and the wallduring the mixing process, and disturbs the flow direction ofthe material. lt plays a strong support-ing role in the efficient mixing of the material, and accelerates the discharge after the mixing.
The rotating mixing pan and high-speed rotor usually rotate in opposite direction to make thematerial mix most intensely in the mixer. However, in order to meet the special technologicalrequirements of some materials, the mixing pan and the high-speed rotor can also be set to rotatein the same direction.
In the mixing process, the rotating speed of the rotating pan and the high-speed rotor can be presetaccording to the technological requirements. In the mixing process, the speed ofthe running mixercan be adjusted to realize the staggered mixing process.

parameter

ModelVolume (L)Weight (KG)Discharge Method
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge

C Series

ModelVolume (L)Weight (KG)Discharge Method
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
SIMT251-610Manual Discharge
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